2.Process descriptions, process flow diagrams and piping and instrumentation diagrams.
4.Issue daily & monthly production report.
6.Issue requests for maintenance work.
8.Root cause analysis and improvements.
Main Achievements:
1.Improve refined sugar quality.
2.Optimize chemical injection dosing.
1.Monitoring & analyzing water quality.
2.Monitoring the performance of main equipment such as:
- Filtration system devices.
- Softener device
- De ionization unit
- Distillation unit
3.Issue daily & monthly production report.
4.Issue requests for maintenance work.
5.Supervise technician work.
6.Conduct weekly & monthly meeting for outstanding problems
1.Optimize chemical consumption.
2.Increased water production with high quality specifications.
Updated process manual of delayedcoker unit (2MT/YR)
Applying process simulation program(Petro-Sim, HYSYS) for process optimization.
Collects monthly plant productionand operating data, evaluates unit efficiencies by relating chemical and energyconsumption to plant throughput. Identifies possible trends, prepares reportswith comments and submits to supervisor for review.
Monitors equipment and systemsperformance, identifies potential problems and submits recommendations forappropriate actions such as revising operating modes or conditions,recommending chemical dosing and specifications, Issues the monthly planttechnical report.
Participates in theidentification of possible solutions in process problem areas includesanalyzing operating reports and discussing problem items with the department concerned.(i.e. calculating of desalting & dewatering efficiencies of electrostaticdesalters, catalyst performance monitoring,).
Developing solutions for unitoptimization, study new ideas and innovative technologies to enhance plantoperation. (Participate in the project of modifying the manual un-headingdevices of coke towers (4 towers) (top & bottom devices) to automaticun-heading equipments for a delayed coking plant (contact design institute,site visit, prepared technical agreement for the both sites, equipment testperformance (FAT).
Providesfunctional assistance and analyses the results of special tests fromoperational units, in order to provide further information for analysis and /or to test check effectiveness of alterations. Involves close monitoring oftest runs and close collaboration with the operations department. (I.e. Conductseveral test runs of delayed coker, crude distillation and other units in orderto check the performance (mainly when blending crude oils, or applying new typeof chemicals, catalyst and before & after unit turnaround).
Providestechnical services and assistance to other sections such as instrumentation,maintenance, inspection and materials as required. Includes investigatingproblems associated with process, diagnosing corrosion problems, preparing technicalspecifications of operating chemicals and other materials and carrying out thetechnical evaluation of bids for chemicals and catalysts.
Provides comments on the drawingsand P&IDs. Checks the process documentation issued by licensors forconsistency. Follows up on detailed engineering of new projects, checks designcalculations, engineering drawings and specifications and makes comments asappropriate.
Gas & LPGtreatment (sulfur removing through amine & caustic treatment)
· Participate inexecution and planning of the plant turnarounds (Crude distillation, delayedcoker units, continuous catalytic reforming).
· Responsible of communication withthird party inside and outside as technical desk for the refinery.
Participates in HAZOP studies pertaining to proposed modifications, including identifying potentialoperational and safety related problems and coordinating appropriate solutions.
Carries out other similar orrelated duties as assigned, such as maintaining records and files of allprocess engineering activities, providing day-to-day routine advice tooperations personnel on operating parameters and keeping abreast ofdevelopments in the field of process engineering.
Ability to climb ladders, towersand wear Personal Protective Equipment’s.
· Provide technical training foroil & gas industry (Process & Operation) for upstream & downstreamfields (for Operators/Senior Operators and Process Engineers) (our clients suchas (Saudi Aramco- Schlumberger- Petro-chemicals companies in Saudi Arabia).
· Design, test and implement a range of training programs related tospecific area of expertise.
· Teach process theory and practices to nominatedtrainees/employees both in workplace and off the job situations.
· Train the existing company employees in specific plantrelated areas to enhance the job performance.
· Train fresh trainees and existing employees to acquirethe necessary knowledge, attitude and skill to work as process technicians /operators in various industries, adopting all safety standards.
· Impart the knowledge and skill for employees to furtherenhance their technical competency and prepare them to do higher level courses.
· Conduct periodical short courses on specific plantrelated topics to improve and update the skill levels of operators and senioroperators.
· Run hands on skill courses for trainees under personalcareer development program in the process operation area.
· Assist in the development of training and assessmentmaterials and the preparation of syllabi. Assess, evaluate and report ontrainees progress and act as course Instructor.
Develop and maintain safe operating envelopes,identify safe operating limits, define and understand the consequences and riskrating of deviation, and provides recommendations to maintain the plant runningwith in safe and normal operating envelopes.
Provide technical support for Risk Assessment activities.
Provide processtechnical support to reduce plant-generated alarms and to be in safe operatingenvelope.
Prepare and review plant mass& energy balances and performance indicators.
Optimize water, energyconsumption, reviewing water and steam quality through providingrecommendations and follow up actions.
Optimize process chemicalsconsumption and evaluate system performance and efficiency on regular basis
· Checking and reviewing catalystactivity and selectivity for optimization purpose.
Optimize acetylene hydrogenation reactor and measureconversion and catalyst selectivity on frequent basis to avoid ethylene productlosses
Monitoring catalyst loading/unloading from reactors, reviewing layersmark-up with contractor to avoid any mistake can happen and may result inprocess upset, safety concern and possible major safety and production loss.
Analyze and trouble shoot processplant problems.
Create process ideas to reduce costs and improve production rates.
Provide process technical reportswith recommendations for process optimization for key equipments.
Provide process technical supportfor the root cause analysis for incidents investigation activities (RCAs) andcontribute to develop technical recommendations to avoid reoccurrence of theincident.
Applying process simulationprogram (ASPEN HYSYS) for process optimization.
Provide technical support forAssest criticality analysis (ACA) for equipments.
Provide process technical supportfor Hazop study & well known of process hazard analysis (PHA leadersoftware)
Provide process technical supportfor RCM study (reliability centered maintenance) to optimize maintenancestrategy and maintain productivity.
Provide technical study & newideas and innovative solution (through utilizing of management of change system(MOC)) to maintain and increase the plant performance, improve product qualityand to reduce the maintenance cost.
Develop and implement processimprovement strategies.
Work closely with the staff toselect most appropriate process improvement techniques
Prioritize and develop projectsbased on critical needs
Work with multi-functional teamto achieve project goals.
Develop and maintain process related documents.
· Ensuring processes comply with safety and quality standards.
· Lead process hazard analysis(PHA) for process unit and for new projects.
· Conduct Redo-Hazop and Hazoprevalidation for Refinery process units and ensure the implementation of theHazop recommendations to bring the risk rating to insignificant risk.
· Review with technical team the EHSScritical equipment list
· Provide technical support for PSSRactivity
· Lead risk assessment activitiesfor Refinery process units.
· Review material and energy balancesfor Refinery process units, and provide recommendations to reduce the overalllosses.
· Review Chemical consumption for DelayedCoker and Crude Distillation plants and provide recommendations to optimizationthe consumption.
· Develop best practices, routinesand innovative solutions to improve production rates and quality of products.
· Maintain and develop thecompany’s operational data historian systems and tools for each plant to accessand analyze current and historical operational process data.
· Team leader for root causeanalysis (RCA) to resolve the chronic problems for process units of theRefinery and provide recommendations to avoid reoccurrence of it
· Provide process technical supportfor Management of Changes (MOC).
· Review feasibility study of thenew projects, and business case and evaluate the economic indicators for the project
· To ensure proper division of work& responsibility among the process engineers, providing proper guidance& integration of work done, ensuring good, positive & healthy workingnature among the team of engineers to ensure optimum productivity &efficiency
· Prepare and Provide on jobtraining for new Engineers and Operators and familiar with Competency BasedProgram.
